Sauna Builder’s Year in Review

Ice Lantern and Saunas at Rob Licht Custom Saunas
It’s been a busy year at Rob Licht Custom Saunas and as the holidays approach it is a good time to look back everything that’s been accomplished, the hurdles we’ve gotten over, and to be thankful for the blessings we’ve received.

We started the year in the midst of the pandemic which made for some challenges but mostly the pandemic has meant a huge uptick in the sauna business as we all became more centered on home life and more reluctant to go out into public for things like gyms and saunas. Besides the several projects I have completed locally and around central New York I have fielded calls and emails from folks desperate to have their own saunas from as far away as Europe and Australia. I never set out to become a sauna expert, but here I am, 25 years into making them, and people are seeking out my knowledge from all over. In the process I feel like I have made many new friends. The global sauna community is alive and well. At the same time, due to the pandemic, I have mostly refrained from seeing all but my closest friends and family. It’s a strange new world but I am thankful to be connecting to so many people, if only on Zoom.

For my new friends I have designed and consulted on saunas from Maine to California— that has kept me busy when I was not getting my hands dirty. But whenever I can, I am working with my hands, either in my 3000 square foot shop, which I am ever grateful for, or I am on jobsites. It used to be that builders would simply stop in the winter and spend the dark months sitting around the woodstove reading back issues of Fine Homebuilding, but now we all seem to be out there in any weather. My cut off is 10° F; any colder and I want to be by a fire, in the sauna, preferably. Good gear helps; I’m especially grateful for my boot warmer and insulated pants.

Mobile Saunas on display at Rob Licht's Shop in Lansing, NY
Mobile Saunas showcased in the shop. Lansing, NY

Nothing I do is cookie cutter—I would die of boredom is life was too easy— thus the custom in my business moniker. This year I seemed to run the gamut of sauna permutations: First, a garage retrofit to a Yoga and sauna retreat, then a quiet walkout basement electric affair, then a classic one room wood burning sauna on a idyllic creek, then a more urban collaboration in Syracuse, followed by a tiny personal electric sauna in a bathroom, a rustic elegant wood burning retreat in the trees, and a distance job downstate. Currently I’m finishing up an electric sauna in a historic boathouse on Cayuga lake. I’m hoping to take it for a test drive, with a jump in the frigid water, by Christmas.

Yoga and Sauna Retreat
Garage Retrofit for Hot Yoga and Sauna
Idyllic Creekside Sauna
Classic Creekside Sauna set 50 ft from swimming hole. Idyllic.
Basement Electric Sauna with multi-tiered bench design and view of the gardens.
Walkout Basement Electric Sauna Bliss
Urban Backyard Sauna with electric heater imitating the architectural detailing of the house.
Backyard Sauna Design, Urban Collaboration in Syracuse, NY
Rustic Elegant woodburning sauna surrounded by trees
Rustic elegant wood burning sauna
Cozy interior of a backyard sauna

In between all of these I have sold a few of my Lämpimämpi sauna stoves and many sauna plans. DIY interests, especially in the mobile saunas which are really big now. I get a kick out seeing my designs being brought to life by many different hands. It is also fun to see all of the other builders following in my steps. The more builders, the better. There is plenty of work to go around and I encourage anyone who wants to take the work seriously to pursue it with a passion. I did offer a sauna building class this year but had to cancel; Covid has thrown a wrench into a lot of plans. But stay tuned: perhaps 2022 will be the year.

Covid also threw into a wrench into the supply chain. We’ve all heard the phrase “supply chain disruption” by now. I bid jobs in the beginning of the year only see to prices on materials I quoted go up by 250%. Some materials simply vanished from the shelves. But now things have settled down and I also started ordering and stock piling materials well in advance. I can keep several saunas worth lumber and supplies in my big shop and insulate myself from some of the inflation—another reason to be grateful for the big work space.

Rob at the shop!

I’ve been working alone for most of the year, which actually suits me fine, especially with Covid lurking. Workers are hard to come by: not only are the skilled trades losing new blood, but, I think, the pandemic relief made a lot people lazy and unwilling to get off the couch. Scarlet, now my partner in everything, has been my greatest blessing. When she can escape childcare duties she has proven to be the hardest worker I could wish for. I could use a few more workers like her: eager to learn, unafraid of dust and dirt and willing to sweat. She also manages all of the marketing, so give her the kudos for the web media you see. The business feels like it wants to grow so if anyone is seriously interested in building saunas and wants to relocate to Ithaca, drop me a line.

For those of you lucky enough to have a sauna, I hope you get to celebrate the New Year in it for there is no better way to bring in the new and shake out the old. It’s been my tradition for four decades now and I hope to continue for four more.

Scarlet by the Lake, ready for a cold plunge
Taking Sauna with Scarlet by the Lake, December 2021.

Follow the saunas on instagram @saunasbyrob

Hot Yoga, Hot Sauna

Increasingly I hear from clients who want their sauna as a way to enhance their hot yoga  (Bikram) practice. It’s a perfect pairing: what better way to follow up (or warm up for) a yoga session than with an even hotter sauna! 

Recently a couple asked me to convert an old dingy freestanding cinder block garage into a sauna/ hot yoga studio. First I made sure the cinderblock wall was stable and did some minimal repairs. Then I isolated the block wall from the warm, humid space by adhering expanded polystyrene (XPS) foam board to the walls. This is critical as it prevents moist air from hitting the cold cinder blocks and condensing. Then I framed in the space, insulated the walls with mineral wool batts and finished the yoga space with drywall and the sauna with cedar (with the requisite radiant sauna foil layer and air gap). New windows replaced the old; the dramatic deep window recesses a result of the thick walls. Bamboo flooring over floating sleepers over foam board created just the right bounce for the  yoga space, while the sauna has traditional duck boards. LED lighting added just the right ambiance. The heart of the sauna is the Harvia Cilindro heater with it’s 200 pound rock capacity. Amazingly, the old building was plumb and square— the original masons did a good job. Fighting an out-of-square space is the bane of all renovators.

interior sauna

This project was a complete transformation for this building (see below), turning it from a creaky old, under-utilized garage into a revitalized space for self-transformation. Make an inventory of the neglected spaces on your property awaiting transformation and give me a call!

Electric Blue

You ask how or why electric mobile? There are a number of reasons why going mobile makes sense, especially if you rent. You need no permits or special permissions.  You just park it in your yard and use it. You can take it with you on vacations or just for a Saturday down by the lake, you can even enter it in a parade.  But why electric? Electric is no longer the inefficient dark horse of the energy world that it once was. It can be generated cleanly by wind or solar and is cheaper, cleaner, and easier to use than gas or oil. Although any purist will tell you a wood-burning sauna is the real deal, in some places wood is not so easy-—firewood may be hard to come by and to difficult store, and your neighbors may too close for comfort or offended by the occasional whiff of smoke. Since I’ve eliminated gas burners from my repertoire (for reasons I won’t go into here) an electric mobile sauna is the next best thing. All you need is a place to plug it in.

When clients ask me to create a sauna they often push me to do things I might have never considered doing.  I’ve been requested to make saunas in spaces I thought were too tiny, on trailers, deep in the woods next to a pond, or to convert a cheap shed or laundry room. The most recent project to leave the shop is an electric mobile sauna. The owner has a Tesla electric car so an electric sauna just seemed to make sense. She also wanted the benches to flip up so it could be a mobile hot-yoga studio. The colors were more of an emotional choice: I painted it Sea Reflections blue like the ocean, where she likes to swim all year, with a Bonfire Red door to beckon her into the warmth of its interior, and Vanilla Ice Cream trim because, well, who doesn’t like ice cream, especially after a sauna? 

The how, is simple: an 8 KW heater with a standard RV type hook up and a fifty-foot very-heavy extension cord that connects to standard car charging port (or special outdoor outlet). This will also work in many campgrounds with RV hook-ups. In a pinch, it can also be run off an 8500-watt generator.

This sauna also has a solar powered low-voltage lighting system, just so there can always be light and because low voltage systems are safer and more versatile than 120 volt lighting.  I’ve been using these in some mobile wood burners and freestanding units. The neat little solar panel is a conversation starter; people are suddenly aware that the unit is more than a fancy tool shed trailer. When I tell them it’s an electric sauna, the little 25 watt solar panel gets a second glance.

What I envision next  (but probably won’t consider doing unless a client pushes me) is a fully solar electric sauna. It would have to use Tesla’s 270-pound Powerwall home battery, which has an 8kw output capacity. I imagine the entire sauna roof would a have to be a solar panel but I haven’t done the engineering on this. This would not be cheap, but if there is someone out there who wants to be the first…. give me a call…

Mobile Hot Yoga

Mobile Hot Yoga

My latest mobile sauna project started when a customer contacted me wanting  a mobile sauna she could use for hot yoga. It’s my standard five by eight foot  trailer sauna but without the benches. The arched roof allows for plenty of room for stretching out  and the floor is soft cedar. The heat comes from a Scandia propane-fired heater. It’s a cute little unit that weighs under 2000 pounds. Tow it to the next yoga retreat  and show off your downward facing dog